Our references: Competent and tailor-made solutions
that correspond to practice.

2014 ThyssenKrupp Industrial Solution,
Modernization of a crushing plant

Delivery:

  •  10 kV medium voltage installation
    • Siemens type NXAIR 31.5 kA/1250A SS
    • With circuit breaker panels
    • Plug-in technology & protection relays Siemens 7SJ...,
    • Linked via Profibus with the control system RA
  • Cast resin transformer 1,000 kVA 6-10/0.4 kV
  • Air-cooled frequency inverter 132 kVA/400 Vals switch cabinet, master-slave, incl. torque control
  • LVMD/MCC 400V/2,500 A plug-in technology
  • Feed circuit breaker/MCC as intelligent controller/compensation for the 400 V bus bars
  • Automation system/control technology
  • Crusher actuators
  • Uninterruptible DC power supply c/o Benning
  • Container station switch cabinet
  • MV/LV/Automation

Services:

  • Project development & management
  • EPLAN P8 circuit diagrams
  • PLC software/control technology
  • Touch panel images
  • Configure the frequency inverter
  • Set up the Ethernet TCP/IP bus connections
  • Install the supplied components
  • Technically integrate with existing plant technology and units
  • Commission and test functions
  • Production support
  • Training and instruction
  • Documentation

Leitet Herunterladen der Datei ein2014 TKIS Crusher.pdf

 


6,6kV medium voltage installation 

 
Frequency inverter cabinets 

 
Netzwork overview

2012 ThyssenKrupp, WBW1-Booster pumps

Delivery:

  • 3 frequency inverters, 1,100 kW
    • Type of cooling: water/air
    • as switch cabinet
  • 3 AC motors, 1,050 kW
    • Type of cooling: water
    • including motor bracket
  • 3 cast resin transformers, 1,600 kVA
  • 1 control switch cabinet
  • 3 operating stations (motors)
  • Power and control cables

Services:

  • Project development & management
  • EPLAN P8 circuit diagrams
  • Configure the frequency inverter
  • Set up the Profibus DP bus connections
  • Dismantle old system components, cable paths and cables
  • Install the supplied components, expand the cable path, cabling and connection work
  • Technically integrate with existing plant technology and units
  • Commission and test functions
  • Training and instruction
  • Documentation

 Leitet Herunterladen der Datei ein2012 TKSE booster pumps.pdf



Operating stations

 
Frequency inverter switch cabinets


Bus topology

2012 ThyssenKrupp, WBW1-Press water pumps

Delivery:

  • 3 frequency inverters, 1,300 kW
    • Type of cooling: water/water with internal heat exchanger
    • As switch cabinet
  • 3 AC motors, 1,250 kW
    • Type of cooling: water
    • including motor bracket
  • 3 cast resin transformers, 1,600 kVA
  • 1 control switch cabinet
  • Power and control cables

 

Services:

  • Project development & management
  • EPLAN P8 circuit diagrams
  • Configure the frequency inverter
  • Set up the Profibus DP bus connections
  • Dismantle old system components
  • Install the supplied components, expand the cable path, cabling and connection work
  • Technically integrate with existing plant technology and units
  • Commission and test functions
  • Training and instruction
  • Documentation

 Leitet Herunterladen der Datei ein2012 TKSE press water pumps.pdf

 

 


Control switch cabinet



Energy supply


Bus topology

2012 ThyssenKrupp, WBW1-Pure water pumps

Delivery:

  • 4 frequency inverters, 400 kW
    • Type of cooling: air/air
    • As switch cabinet
  • 4 AC motors, 400 kW
    • Squirrel-cage motors
  • 1 control switch cabinet
  • 4 operating stations (motors)
  • Power and control cables

 

Services:

  • Project development & management
  • EPLAN P8 circuit diagrams
  • PLC software Siemens S7-400 V5.4
  • Emergency stop concept implemented Siemens Sirius Safety Controller ES 2008 + SP3
  • Visualisation
  • Configure the frequency inverter
  • Set up the Profibus DP bus connections
  • Dismantle old system components
  • Install the supplied components, expand the cable path, cabling and connection work
  • Technically integrate with existing plant technology and units
  • Commission and test functions
  • Training and instruction
  • Documentation

Leitet Herunterladen der Datei ein2012 TKSE pure water pumps.pdf


 


Operating stations


Frequency inverter switch cabinets


Bus topology

2011 MBB Fertigungstechnik GmbH,
Fully automatic production line for truck brake calipers

Delivery:

  • Switch cabinet system (2,000 x 7,000 x 600 mm)
  • RFID system with 33 read/write stations
  • 6 operating stations with 15'' touch panel
  • 2 Schneider Premium PLCs
  • 1 Pilz PNOZ Multi PLC

    Services:

    • Project development & management
    • Create specifications
    • EPLAN P8 circuit diagrams
    • PLC user programme for Premium PLC
    • PLC user programme for PNOZ Multi PLC
    • Configure 18 Lenze servo controllers
    • Connect the conveying technology
    • Set up the Profibus-DP and Ethernet TCP/IP (Modbus) bus connections
    • Commission and test functions
    • Production support and instruction
    • Documentation

    Leitet Herunterladen der Datei ein2011 MBB brake calipers.pdf

     


    Bus topology



    Machinery overview

    2010 MAN Turbo, Box 2 & Box 5 test bench

    Delivery:

      • 1 frequency inverter, 2.4 MVA / 690 V
        • Type of cooling: air/water
        • as switch cabinet including M340 and PNOZmm0p control including braking resistors
      • 1 AC motor 690V / 2.1 MW
        • Type of cooling: water, including motor bracket
      • 1 cast resin transformer
        • 4000 kVA 6-10/0.72-0.72kV
      • 1 EMC circuit breaker cabinet
        • Dimensions 2,000 x 2,400 x 600 mm (h x w x d)
        • 2,500 A circuit breaker
      • 2 control switch cabinets 2,000 x 800 x 600 mm
      • 4 control points (in the test area with touch panel)
      • 2 components for the control room
        • with touch panel control and power cables

      Services:

      • Project development & management
      • EPLAN P8 circuit diagrams
      • Configure the frequency inverter
      • Set up the Profibus DP bus connections
      • Dismantle old system components
      • Install the supplied components, expand the cable path, cabling and connection work
      • Technically integrate with existing plant technology and units
      • Commission and test functions
      • Training and instruction
      • Documentation

      Leitet Herunterladen der Datei ein2010 MAN test bench.pdf

       


      Motor test area


      Visualisation image

      2000 DHL Solutions, Steinfurt
      Convert data concentrators and storage and retrieval systems

      Delivery:

      • Visualisation systems
      • 5 Schneider Quantum data concentrators
      • 25 Schneider Quantum PLC head controllers
      • 98 expansion racks
      • 118 manual/local operating stations
      • Wiring for the entire bus system

      Services:

      • Project development & management
      • EPLAN circuit diagrams
      • Implement PLC software AEG A500 (AKF) on Schneider Quantum (Concept)
      • Implement AEG View Star 200 visualisation on Monitor Pro
      • Modernise 13 storage and retrieval systems with switch cabinets
      • Configure the frequency inverter
      • Set up the Profibus DP, Ethernet TCP / IP bus connections
      • Coupling: 3964 R, Modnet 1 / N, Modbus Plus, Interbus S, Ethernet, data concentrators with Visual C++, data points: 20,000
      • Technically integrate with existing plant technology and units
      • Commission and test functions
      • Training and instruction
      • Documentation

      Leitet Herunterladen der Datei ein2000 DHL data concentrator.pdf

       


      Head control with expansion racks


      High bay storage with a height of 26 metres